
 
| Some things to keep on hand for working on PowerStrokes: | |
|---|---|
| RTV Silicone sealer; Gray, caulking-gun cartridge; used in place of gaskets. NOT Ultra-Gray | F5TZ-19G204-AB or Wacker (pron. vahker) T-442 | 
| Antifoaming additive to counter RTV reaction with the oil | Fleetrite CH1824392 or Lubrizol 888 | 
| Fuel lubricity additive; recommended any time the injectors are removed to prevent scoring during break-in | F8AZ-9C077-AA or Stanadyne Lubricity #32398 | 
| Stanadyne Performance All-Season Diesel Conditioner For cold-weather related fuel problems. | Pint 29409, 1/2 Gallon 31845 | 
| Coolant test kit; tests for level of DCA4/FW-15/FW-16 | Fleetguard CC2602 (50) CC2602A (pack of 4) | 
| Coolant conditioner; add 8oz per one gallon of 50/50 coolant during drain/refill or as needed | Fleetguard DCA60L (DCA4) or Ford FW-15/FW-16 | 
| Gasket eliminator for rear crankshaft sleeve sealing, flange, fitting thread and bolt-head sealing | Loctite 515 | 
| Damper hub sleeve and seal retaining | Loctite 271 or RC/620 | 
| Loctite 606 or 242 | For sealing oil rail end plugs and injector port coolant sleeves | 
| High temp Silicone Dielectric grease | for lubing and holding o-rings and water proofing harness connectors | 
| Oil pan drain copper gasket | F4TZ-6734-B | 
| PowerStroke Parts | ||
|---|---|---|
| Oil dipstick | 14 quart; Navistar P/N 1824405C1 | F-series F4TZ-6750-E | 
| E-vans F5UZ-6750-A | ||
| Dipstick tube o-ring | 875519C1 | |
| Air cleaner cover | 94-97 F-series | F6TZ-9661-AB | 
| Air cleaner nuts | 94-97 F-series | F7TZ-9B680-AA | 
| Air cleaner assy | 99 F-series | F81Z-9600-BA | 
| 99.5 F-series--modification kit | XC3Z-9K635-AA | |
| Oil filter header | 94-97; Updated snap ring retained check valve | F81Z-6881-BA | 
| Oil cooler header gasket | Rear; oil filter end | F4TZ-6A636-A | 
| Front oil cooler housing gasket | 97 and up | F7TZ-6A636-AA | 
| 96 and before | F4TZ-6A636-B | |
| Oil cooler O-rings | One of each to seal cooler at each header | E3TZ-6C610-A E4TZ-6K649-B | 
| Glow plug relay | 94-96 with pigtail connector | F7TZ-12B533-CA | 
| 96-early 2000, w/o pigtail | F81Z-12B533-AC | |
| Glow Plug Control Module, mid-production 2000 | YC3Z-12B533-AA | |
| Glow Plugs | F4TZ-12A342-A | |
| Relay shunt | Required for glow plug monitor circuit; 97 California emissions | F81Z-12B533-BA | 
| Injector driver module | 94-99 F-series | F7TZ-12B599-AC | 
| 99.5 and up F-Series | XC3Z-12B599-AA | |
| E-van | F6TZ-12B599-AA | |
| IDM seals for E-van | F6UZ-13C795-AA & -BA | |
| Injectors | Federal emissions and SuperDuty | F81Z-9E527-DRM | 
| 96/97 California emissions and all 98.5/99 | F81Z-9E527-BRM | |
| 99.5 and up | F81Z-9E527-CRM | |
| 97-99 Cackle Fix; #8 cylinder ONLY | F81Z-9E527-EARM | |
| 99.5-2000 Cackle Fix; #8 cylinder ONLY | XC3Z-9E527-AARM | |
| Injector O-ring kits | Replaces all previous kits | XC3Z-9229-AA | 
| Fuel filter housing | Engine serial numbers 201680 and before | F4TZ-9155-B | 
| Engine serial number 201681 up to 98.5 | F6TZ-9155-A | |
| 98.5 and up | F81Z-6658-BA | |
| Fuel filter housing reseseal kit | 94-95 | F5TZ-9157-A | 
| 96-97 | F6TZ-9157-BA | |
| Fuel filter drain kit | 94-98 | F5TZ-9A153-A | 
| 98.5-03 | F81Z-9A153-AA | |
| Fuel pressure regulator | Federal emissions; 94-98 | F5TZ-9K061-A spring# 1823643-C1 | 
| California emissions; engine serial numbers 201681 up to 98 | F6TZ-9K061-AA spring# 1825854-C1 | |
| 98.5 and up | F81Z-9B249-BB | |
| Fuel filter stand pipe | 94-97 | F5TZ-9236-A | 
| Fuel heater element | 94-97 | F5TZ-9J294-A | 
| Restricted fuel filter sensor | On rear of filter housing 94/95; on regulator block 96/97 | E8TZ-9S283-A | 
| Under Valve Cover harness | 94-97 | F4TZ-9D930-K | 
| 98.5 and up | F81Z-9D930-AB | |
| Valve cover harness repair kits; Contains 4 hard shells w/ seals, w/o terminals | 94-96 | F7TZ-14489-BA | 
| 97 | F7TZ-14489-AA | |
| Fuel lift pump o-ring | Seals pump to engine block | F4TZ-9E583-B | 
| Fuel lift pump outlet seals | Seals the banjo fitting of the "wishbone" line | F4TZ-9A375-A | 
| Fuel line damper | 96/97 California, mounts on lift pump banjo fitting | F6TZ-9N163-AA | 
| Fuel line damper gasket | Copper washer, NOT included with damper | F6TZ-9160-AA | 
| Fuel line seals | 94-97, seals lines at head inlet fittings | F4TZ-9C387-A | 
| Fuel line seal kit | For 98.5 and up; parts can be used on earlier models | F81Z-9C387-BA | 
| ICP sensor | 96 and up; marked Julian date 6318 or higher | F6TZ-9F838-A | 
| 94/95 | F4TZ-9F838-A | |
| Upper oil rail o-rings | For rail plugs, elbows and ICP | F4TZ-9N693-A | 
| HP oil pump fitting o-rings | Package of 3 for 98.5-03 | 2C3Z-9G804-AA | 
| HP oil supply fittings | Elbows on cylinder head oil rails; 97 and before | F4TZ-9N332-A | 
| Quick-connect fitting on cylinder head oil rails; 98 and up | F81Z-9N332-AA | |
| HP oil pump fitting and o-ring; 97 and before | F4TZ-9C402-A | |
| HP oil pump quick-connect fitting and o-ring; 98 and up | F81Z-9C402-AA | |
| HP oil supply hoses | 97 and before | LH: F6TZ-9A332-A RH: F6TZ-9J323-A | 
| 98 and up | LH: F81Z-9A332-AA RH: F81Z-9J323-AA | |
| Oil rail end plugs | Large plugs at each end of heads; incl. o-rings | 1827535-C91 | 
| Fuel rail plug o-rings | Seals the small 1/4" square-drive drain at ends of heads | 1815734-C91 | 
| Turbo charger assy, reman | Up to 98.5; turbine and compressor | F6TZ-6K682-ARM | 
| Turbo charger assy, reman | Up to 98.5; Complete--includes pedestal and EPR | F4TZ-6K682-BRM | 
| 98.5/99 Econoline w/o EBP | F8UZ-6K682-AARM | |
| 99 F-series w/o EBP | F81Z-6K682-AARM | |
| 99 F-series w/EBP | F81Z-6K682-AA | |
| 99.5 Econoline w/o EBP | XC2Z-6K682-AARM | |
| 99.5 F-series w/o EBP | F81Z-6K682-CARM | |
| 99.5 F-series w/EBP | F81Z-6K682-BARM | |
| Turbo pedestal | Up to 98.5 | F4TZ-6N639-A | 
| 99 (before 12-7-98) F-series w/o EBP | F81Z6N639-BA | |
| 99 (before 12-7-98) F-series w/EBP | F81Z-6N639-AARM | |
| 99.5 F-series w/o EBP | F81Z-6N639-DARM | |
| 99.5 F-series w/EBP | F81Z-6N-639-CARM | |
| Turbo pedestal o-rings | Between pedestal and block; pedestal and turbo | F4TZ-6N653-A and -B | 
| Turbo compressor outlet to Y-pipe o-ring | 94-99 | F4TZ-9E436-A | 
| 99.5 | F81Z-9E436-AA | |
| CAC crossover manifold hose | Blue; from cast manifold to intercooler pipe | YC3Z-6C640-LA | 
| "Hot" intercooler hose | From intercooler to CAC pipes | YC3Z-6C640-KA | 
| "Cold" intercooler hose | YC3Z-6C640-MA | |
| Intercooler hose clamps; "cold" side | NOT spring loaded | F81Z-6K786-BA | 
| Spring loaded | F81Z-6K786-AA | |
| Intercooler hose clamps; "hot" side | At each hose connection | YC3Z-6K786-DA | 
| Intercooler tube assy | Driver's or "hot" side | YC3Z-6C646-AB | 
| Turbo exhaust inlet gasket | Between turbo inlet and collector | F4TZ-6N640-B | 
| Turbo exhaust collector donut | At top of each manifold-to-turbo pipe | F4TZ-6K854-C | 
| Turbine to compressor housing bolt kit | 99 and up, for bolts that fall out | 1822779-C91 | 
| Exhaust backPressure Regulator | EPR solenoid, up to 98.5 | F5TZ-6C673-A | 
| Exhaust BackPressure sensor | 94-96; Mounts on bracket above oil reservoir | F4TZ-9J460-A | 
| 97 and up; may mount like earlier models, later in front of reservoir | F7TZ-9J640-AA | |
| CMP sensor | 94-96, parts suffix C96, 97, 98 | F6TZ-12K073-A (C99) | 
| 97+, parts suffix C91, 92 | F7TZ-12K073-A (C93) | |
| HP oil pump | Engine serial number up to 201680 Includes F81Z-AA IPR valve; use F4TZ-A gasket | F4TZ-9A543-BRM | 
| Engine serial number 201681 through 99 | F6TZ-9A543-ARM | |
| 99.5 | F81Z-9A543-CA | |
| 98.5/99 | F81Z-9A543-BRM | |
| 99.5 | F81Z-9A543-CRM | |
| HP oil pump gasket | Engine serial number 201680 and before | F4TZ-9417-A | 
| Engine serial number 201681 and up | F6TZ-9417-A | |
| IPR valve | Engine serial number 187099 and before or pump number 255C92 | F4TZ-9C968-C | 
| Engine serial number 187100 and up or pump number 247C91 | F81Z-9C968-AA | |
| IPR o-ring kit | For when IPR valve replacement is not required | F6TZ-9C977-AN | 
| Front timing cover | Engine serial number 201680 and before | F4TZ-6019-A | 
| Engine serial number 201681 through 96 | F6TZ-6019-AA | |
| 97 and up | F7TZ-6019-AA | |
| Upper oil reservoir | Engine serial number 201680 and before | F4TZ-6658-A | 
| Engine serial number 201681 up to 98.5 | F6TZ-6658-AA | |
| Reservoir Gasket | Engine serial number 201680 and before; partial gasket, RTV required | F4TZ-6619-A | Engine serial number 201680 up to 98.5; full gasket, no RTV | F6TZ-6619-AA | 
| Oil pressure sender switch | Engine serial number 201680 and before | F4TZ-9278-A | 
| Engine serial number 201681 up to 98.5 | F6TZ-9278-AA | |
| Water Pump | Engine serial number 201680 and before | F81Z-8501-BRM | 
| Engine serial number 201681 up to 98.5 | F81Z-8501-CRM | |
| Thermostat | Engine serial number 201680 and before | F4TZ-8575-A | 
| Engine serial number 201681 up to 98.5 | F6TZ-8575-AAA | |
| Thermostat gasket | O-ring | F4TZ-8255-A | 
| Water pump inlet pipe gasket | O-ring | F81Z-8255-AA | 
| Crankcase Breather O-rings | Small; seals screw head; 1/pack | F4TZ-6769-A | 
| Large; seals breather adapter to valve cover; 2/pack | F4TZ-6769-C | |
| Coolant temp sender | For gauge, mounts on water pump | F1SZ-10884-A | 
| For overheat light, RH front of block | F4TZ-10884-B | |
| Piston, pin and rings | Engine serial number 201680 and before | F4TZ-6102-A | 
| Engine serial number 201681 up to 98.5 | F5TZ-6102-A | |
| Starter solenoid | Mounted on starter motor--can be serviced separately | F4TZ-11390-A | 
| Accelerator pedal; with AP & IVS | F-series | F6TZ-9F836-AA | 
| E-van | F5UZ-9F836-B | |
| MAP (turbo boost) sensor | 94-98; digital | F4TZ-9F479-A | 
| 98 and up; analog | F8UZ-9F479-BA | |
More to come.
Diesel Injector Service;
For all of your diesel engine needs:  Injection systems, filters, O-ring kits, accessories and fuel conditioners
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