PowerStroke Parts info

Some things to keep on hand for working on PowerStrokes:
RTV Silicone sealer; Gray, caulking-gun cartridge; used in place of gaskets. NOT Ultra-GrayF5TZ-19G204-AB or
Wacker (pron. vahker) T-442
Antifoaming additive to counter RTV reaction with the oilFleetrite CH1824392 or Lubrizol 888
Fuel lubricity additive; recommended any time the injectors are removed to prevent scoring during break-inF8AZ-9C077-AA
or Stanadyne Lubricity #32398
Stanadyne Performance All-Season Diesel Conditioner
For cold-weather related fuel problems.		Pint 29409, 1/2 Gallon 31845
Coolant test kit; tests for level of DCA4/FW-15/FW-16Fleetguard CC2602 (50)
CC2602A (pack of 4)
Coolant conditioner; add 8oz per one gallon of 50/50 coolant during drain/refill or as neededFleetguard DCA60L (DCA4)
or Ford FW-15/FW-16
Gasket eliminator for rear crankshaft sleeve sealing,
flange, fitting thread and bolt-head sealing		Loctite 515
Damper hub sleeve and seal retainingLoctite 271 or RC/620
Loctite 606 or 242For sealing oil rail end plugs and injector port coolant sleeves
High temp Silicone Dielectric greasefor lubing and holding o-rings and water proofing harness connectors
Oil pan drain copper gasketF4TZ-6734-B

PowerStroke Parts
Oil dipstick14 quart; Navistar P/N 1824405C1F-series F4TZ-6750-E
  E-vans F5UZ-6750-A
 Dipstick tube o-ring875519C1
Air cleaner cover94-97 F-series F6TZ-9661-AB
Air cleaner nuts94-97 F-series F7TZ-9B680-AA
Air cleaner assy99 F-seriesF81Z-9600-BA
 99.5 F-series--modification kitXC3Z-9K635-AA
Oil filter header94-97; Updated snap ring retained check valveF81Z-6881-BA
Oil cooler header gasketRear; oil filter endF4TZ-6A636-A
Front oil cooler housing gasket97 and upF7TZ-6A636-AA
 96 and beforeF4TZ-6A636-B
Oil cooler O-ringsOne of each to seal cooler at each headerE3TZ-6C610-A
E4TZ-6K649-B
Glow plug relay94-96 with pigtail connectorF7TZ-12B533-CA
96-early 2000, w/o pigtailF81Z-12B533-AC
Glow Plug Control Module, mid-production 2000YC3Z-12B533-AA
Glow Plugs F4TZ-12A342-A
Relay shuntRequired for glow plug monitor circuit; 97 California emissionsF81Z-12B533-BA
Injector driver module94-99 F-seriesF7TZ-12B599-AC
 99.5 and up F-SeriesXC3Z-12B599-AA
 E-vanF6TZ-12B599-AA
IDM seals for E-van F6UZ-13C795-AA & -BA
InjectorsFederal emissions and SuperDutyF81Z-9E527-DRM
 96/97 California emissions and all 98.5/99F81Z-9E527-BRM
 99.5 and upF81Z-9E527-CRM
 97-99 Cackle Fix; #8 cylinder ONLYF81Z-9E527-EARM
 99.5-2000 Cackle Fix; #8 cylinder ONLYXC3Z-9E527-AARM
Injector O-ring kitsReplaces all previous kitsXC3Z-9229-AA
Fuel filter housingEngine serial numbers 201680 and beforeF4TZ-9155-B
 Engine serial number 201681 up to 98.5F6TZ-9155-A
 98.5 and upF81Z-6658-BA
Fuel filter housing reseseal kit94-95F5TZ-9157-A
 96-97F6TZ-9157-BA
Fuel filter drain kit94-98F5TZ-9A153-A
 98.5-03F81Z-9A153-AA
Fuel pressure regulatorFederal emissions; 94-98F5TZ-9K061-A
spring# 1823643-C1
 California emissions; engine serial numbers 201681 up to 98F6TZ-9K061-AA
spring# 1825854-C1
 98.5 and upF81Z-9B249-BB
Fuel filter stand pipe94-97F5TZ-9236-A
Fuel heater element94-97F5TZ-9J294-A
Restricted fuel filter sensorOn rear of filter housing 94/95; on regulator block 96/97E8TZ-9S283-A
Under Valve Cover harness94-97F4TZ-9D930-K
 98.5 and upF81Z-9D930-AB
Valve cover harness repair kits;
Contains 4 hard shells w/ seals, w/o terminals		94-96F7TZ-14489-BA
 97F7TZ-14489-AA
Fuel lift pump o-ringSeals pump to engine blockF4TZ-9E583-B
Fuel lift pump outlet sealsSeals the banjo fitting of the "wishbone" lineF4TZ-9A375-A
Fuel line damper96/97 California, mounts on lift pump banjo fittingF6TZ-9N163-AA
Fuel line damper gasketCopper washer, NOT included with damperF6TZ-9160-AA
Fuel line seals94-97, seals lines at head inlet fittingsF4TZ-9C387-A
Fuel line seal kitFor 98.5 and up; parts can be used on earlier modelsF81Z-9C387-BA
ICP sensor96 and up; marked Julian date 6318 or higherF6TZ-9F838-A
 94/95F4TZ-9F838-A
Upper oil rail o-ringsFor rail plugs, elbows and ICPF4TZ-9N693-A
HP oil pump fitting o-ringsPackage of 3 for 98.5-032C3Z-9G804-AA
HP oil supply fittingsElbows on cylinder head oil rails; 97 and beforeF4TZ-9N332-A
 Quick-connect fitting on cylinder head oil rails; 98 and upF81Z-9N332-AA
 HP oil pump fitting and o-ring; 97 and beforeF4TZ-9C402-A
 HP oil pump quick-connect fitting and o-ring; 98 and upF81Z-9C402-AA
HP oil supply hoses97 and beforeLH: F6TZ-9A332-A
RH: F6TZ-9J323-A
 98 and upLH: F81Z-9A332-AA
RH: F81Z-9J323-AA
Oil rail end plugsLarge plugs at each end of heads; incl. o-rings1827535-C91
Fuel rail plug o-ringsSeals the small 1/4" square-drive drain at ends of heads1815734-C91
Turbo charger assy, remanUp to 98.5; turbine and compressorF6TZ-6K682-ARM
Turbo charger assy, remanUp to 98.5; Complete--includes pedestal and EPRF4TZ-6K682-BRM
 98.5/99 Econoline w/o EBPF8UZ-6K682-AARM
 99 F-series w/o EBPF81Z-6K682-AARM
 99 F-series w/EBPF81Z-6K682-AA
 99.5 Econoline w/o EBPXC2Z-6K682-AARM
 99.5 F-series w/o EBPF81Z-6K682-CARM
 99.5 F-series w/EBPF81Z-6K682-BARM
Turbo pedestalUp to 98.5F4TZ-6N639-A
 99 (before 12-7-98) F-series w/o EBPF81Z6N639-BA
 99 (before 12-7-98) F-series w/EBPF81Z-6N639-AARM
 99.5 F-series w/o EBPF81Z-6N639-DARM
 99.5 F-series w/EBPF81Z-6N-639-CARM
Turbo pedestal o-ringsBetween pedestal and block; pedestal and turboF4TZ-6N653-A and -B
Turbo compressor outlet to Y-pipe o-ring94-99F4TZ-9E436-A
 99.5 F81Z-9E436-AA
CAC crossover manifold hoseBlue; from cast manifold to intercooler pipeYC3Z-6C640-LA
"Hot" intercooler hoseFrom intercooler to CAC pipesYC3Z-6C640-KA
"Cold" intercooler hose YC3Z-6C640-MA
Intercooler hose clamps; "cold" side NOT spring loadedF81Z-6K786-BA
Spring loaded F81Z-6K786-AA
Intercooler hose clamps; "hot" sideAt each hose connectionYC3Z-6K786-DA
Intercooler tube assyDriver's or "hot" sideYC3Z-6C646-AB
Turbo exhaust inlet gasketBetween turbo inlet and collectorF4TZ-6N640-B
Turbo exhaust collector donutAt top of each manifold-to-turbo pipeF4TZ-6K854-C
Turbine to compressor housing bolt kit99 and up, for bolts that fall out1822779-C91
Exhaust backPressure RegulatorEPR solenoid, up to 98.5F5TZ-6C673-A
Exhaust BackPressure sensor94-96; Mounts on bracket above oil reservoir F4TZ-9J460-A
 97 and up; may mount like earlier models, later in front of reservoirF7TZ-9J640-AA
CMP sensor94-96, parts suffix C96, 97, 98F6TZ-12K073-A (C99)
 97+, parts suffix C91, 92F7TZ-12K073-A (C93)
HP oil pumpEngine serial number up to 201680
Includes F81Z-AA IPR valve; use F4TZ-A gasket		F4TZ-9A543-BRM
 Engine serial number 201681 through 99F6TZ-9A543-ARM
 99.5F81Z-9A543-CA
 98.5/99F81Z-9A543-BRM
 99.5F81Z-9A543-CRM
HP oil pump gasketEngine serial number 201680 and beforeF4TZ-9417-A
  Engine serial number 201681 and upF6TZ-9417-A
IPR valveEngine serial number 187099 and before
or pump number 255C92		F4TZ-9C968-C
 Engine serial number 187100 and up
or pump number 247C91		F81Z-9C968-AA
IPR o-ring kitFor when IPR valve replacement is not requiredF6TZ-9C977-AN
Front timing coverEngine serial number 201680 and beforeF4TZ-6019-A
 Engine serial number 201681 through 96F6TZ-6019-AA
 97 and upF7TZ-6019-AA
Upper oil reservoirEngine serial number 201680 and beforeF4TZ-6658-A
 Engine serial number 201681 up to 98.5F6TZ-6658-AA
Reservoir GasketEngine serial number 201680 and before; partial gasket, RTV requiredF4TZ-6619-A
 Engine serial number 201680 up to 98.5; full gasket, no RTVF6TZ-6619-AA
Oil pressure sender switchEngine serial number 201680 and beforeF4TZ-9278-A
 Engine serial number 201681 up to 98.5F6TZ-9278-AA
Water PumpEngine serial number 201680 and beforeF81Z-8501-BRM
 Engine serial number 201681 up to 98.5F81Z-8501-CRM
ThermostatEngine serial number 201680 and beforeF4TZ-8575-A
 Engine serial number 201681 up to 98.5F6TZ-8575-AAA
Thermostat gasket O-ring F4TZ-8255-A
Water pump inlet pipe gasketO-ring F81Z-8255-AA
Crankcase Breather O-ringsSmall; seals screw head; 1/packF4TZ-6769-A
Large; seals breather adapter to valve cover; 2/packF4TZ-6769-C
Coolant temp senderFor gauge, mounts on water pumpF1SZ-10884-A
For overheat light, RH front of blockF4TZ-10884-B
Piston, pin and ringsEngine serial number 201680 and beforeF4TZ-6102-A
 Engine serial number 201681 up to 98.5F5TZ-6102-A
Starter solenoidMounted on starter motor--can be serviced separatelyF4TZ-11390-A
Accelerator pedal; with AP & IVSF-seriesF6TZ-9F836-AA
 E-vanF5UZ-9F836-B
MAP (turbo boost) sensor94-98; digitalF4TZ-9F479-A
98 and up; analogF8UZ-9F479-BA

More to come.

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